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Mercury/Mariner 2.5 - 60 HP Two-Stroke Outboards, 1998-2002
Part #: B725
480 pages
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TOOLS AND TECHNIQUES
CHAPTER THREE / TROUBLESHOOTING
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Hour meter / Fuels and lubrication / Off-season storage / Anticorrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / Torque specifications / Maintenance schedule / Spark plug recommendations / Lubricant capacity
CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Safety precautions / General information / Synchronization and linkage procedures / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetors / Fuel primer solenoid (6-25 hp and 20 jet remote control models) / Fuel primer valve (30-60 hp remote control models) / Engine mounted primer bulb (30-55 hp manual start models) / Antisiphon devices / Fuel filters / Fuel tanks / Fuel hose and primer bulb / Reed valve service / Fuel bleed (recirculation) system / Specifications
CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery / Charging system / Fuses / Starting systems / Capacitor discharge ignition (2.5-5 hp models) / Alternator driven capacitor discharge ignition system (6-25 hp models) / Capacitor discharge module (CDM) ignition (30-60 hp models) / Torque specifications / Battery capacity (hours) / Battery cable recommendations / Battery state of charge / Boat wiring harness standard wire colors
CHAPTER EIGHT / POWER HEAD
Service considerations / Model identifications / Power head break-in / Service recommendations / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Power head removal/installation / Power head disassembly / Cleaning and inspection / Power head assembly / Specifications
CHAPTER NINE / GEARCASE
Gearcase operation / Gear ratio / High-altitude operation / Service precautions / Corrosion control / Gearcase lubrication / Propeller / Trim tab adjustment / Gear housing / Water pump / Gearcase disassembly/assembly / Torque specifications / Gear ratio and approximate lubricant capacity / Specifications
CHAPTER TEN / JET DRIVE
Jet pump unit service
CHAPTER ELEVEN / TRIM AND TILT SYSTEMS
Power trim and tilt systems / Power trim and tilt system service
CHAPTER TWELVE / OIL INJECTION SYSTEMS
Oil injection system capacity / Oil pump output specifications / Specifications
CHAPTER THIRTEEN / MANUAL REWIND STARTERS
Specifications
CHAPTER FOURTEEN / REMOTE CONTROL
Commander 3000 control / Specifications INDEX
WIRING DIAGRAMS
Models covered:
1998 1999 2000 2001 2002 MERCURY/MARINER 15 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 2.5 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 20 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 20 JET
1998 1999 2000 2001 2002 MERCURY/MARINER 25 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 3.3 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 30 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 30 JET
1998 1999 2000 2001 2002 MERCURY/MARINER 4 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 40 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 45 JET
1998 1999 2000 2001 2002 MERCURY/MARINER 5 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 50 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 6 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 60 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 8 HP
1998 1999 2000 2001 2002 MERCURY/MARINER 9.9 HP
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