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Mercury/Mariner 75 - 225 HP 4-Stroke Outboards, 2001-2003 Part # :B712
496 pages
CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Service hints / Engine operation / Outboard engine identification / Fasteners / Lubricants / RTV gasket sealant / Anaerobic sealant / Threadlocking compound / Galvanic corrosion / Propellers / Basic hand tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Specifications
CHAPTER TWO / TROUBLESHOOTING Electrical components / Preliminary inspection / Starting difficulty / Electric starting system / Fuel system / Ignition system / Warning system / Charging system / Power head / Cooling system / Gearcase / Trim/tilt system / Electronic fuel injection (EFI) system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Before each use / After each use / Routine maintenance / Fuel requirements / Lubricants / Power head maintenance / Gearcase maintenance / Midsection maintenance / Tune up / Storage preparation and recommissioning / Submersion / Corrosion prevention / Specifications
CHAPTER FOUR / SYNCHRONIZATION AND ADJUSTMENTS Pilot screw adjustment (75-90 hp models) / Linkage, throttle position sensor, carburetor synchronization and idle speed adjustments / Ignition timing check / Throttle cable adjustment / Shift cable adjustment / Valve adjustment / Trim tab adjustment / Trim position sender adjustment / Specifications
CHAPTER FIVE / FUEL SYSTEM Fuel system service / Fuel tank / Fuel hose / Fuel filter / Primer bulb / Mechanical fuel pump / Silencer cover / Intake manifold / Dashpot / Electrothermal valve / Carburetor / Throttle body / Vapor separator tank / Secondary vapor separator tank / Low-pressure electric fuel pump / Fuel pump relay / Fuel pump driver / Fuel cooler / Fuel pressure regulator / Fuel rail and injectors / Idle air control motor / Air temperature sensor / Air pressure sensor / Throttle position sensor / Specifications
CHAPTER SIX / ELECTRICAL AND IGNITION SYSTEMS Electrical components / Battery / Charging system / Starting system / Ignition system / Specifications
CHAPTER SEVEN / POWER HEAD Flywheel/cover / Timing belt and tensioner / Crankshaft pulley / Valve cover / Camshaft, timing chain and camshaft pulley / Cylinder head removal and installation / Water pressure relief valve / Thermostat / Exhaust/water jacket cover / Cylinder head / Power head / Oil pump / Crankshaft pulley / Power head / Cylinder block components / Bearing selection / Engine break-in procedures / Specifications
CHAPTER EIGHT / GEARCASE Gearcase operation / Gearcase service precautions / Propeller / Gearcase / Water pump / Water pump component / Gearcase / Specifications
CHAPTER NINE / POWER TRIM AND TILT Trim/tilt relay / Trim position sender / Trim switch / Manual relief valve / Power trim / Electric trim motor / Trim system / Trim and tilt system fluid / Specifications
CHAPTER TEN / MIDSECTION Lower motor mount / Tilt tube / Clamp bracket / Tilt lock lever / Oil pump / Upper motor mount / Swivel tube / Swivel housing / Power head adapter / Exhaust silencer / Exhaust tube / Oil pressure relief valve / Oil pan and oil pickup tube / Drive shaft housing / Specifications
CHAPTER ELEVEN / REMOTE CONTROL Cable removal and installation / Remote control disassembly and assembly
INDEX COLOR WIRING DIAGRAMS
Models covered: 2001 2002 2003 MERCURY/MARINER 115 HP 2001 2002 2003 MERCURY/MARINER 225 HP 2001 2002 2003 MERCURY/MARINER 75 HP 2001 2002 2003 MERCURY/MARINER 90 HP
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