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OMC Stern Drives, 1994-2000 Part #: B739
574 pages
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Before each use / After each use / Lubrication / Fuel system maintenance / Engine coolant / Tune-up / Submersion / Specifications
CHAPTER FOUR / LAY-UP, WINTERIZING AND FITTING OUT Lay-up / Winterizing / Fitting out
CHAPTER FIVE / ADJUSTMENTS Carburetor adjustment / Ignition timing adjustment / Shift cable adjustment / Throttle cable adjustment / Trim position sender and trim limit control module adjustment / Specifications
CHAPTER SIX / ENGINE Engine operation / Special tools / Replacement parts / Special service precautions / Engine removal / Engine installation / Engine alignment / Rocker arm cover / Valve adjustment / Placing the No. 1 piston at TDC (firing position) / Lifter cover / Measuring camshaft lobe lift / Cylinder head / Valves and valve seats / Rocker arm and pushrod / Flywheel housing, drive coupler and flywheel / Oil pan / Oil pump / Harmonic balancer / Timing gear or chain cover and oil seal / Timing chain and sprockets / Balance shaft / Camshaft and lifters / Piston and connecting rod / Crankshaft and rear main seal / Break-in procedure / Specifications
CHAPTER SEVEN / FUEL SYSTEM Servicing the fuel system / Mechanical low-pressure fuel pump / Low-pressure electric fuel pump / Flame arrestor and cover / Carburetor / Electronic fuel injection (EFI) / Throttle body / Intake plenum, fuel rail and injectors / Fuel pressure regulator / High-pressure electric fuel pump / Fuel reservoir / Intake manifold / Specifications
CHAPTER EIGHT / COOLING AND EXHAUST SYSTEMS Thermostat / Hose replacement / Recirculation pump replacement / Seawater pump / Oil and power steering fluid coolers (replacement) / Exhaust elbow / Exhaust bellows, exhaust tube and flapper valve / Exhaust manifold / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM Battery / Alternator / Starter and starter solenoid / Ignition system / Starter slave solenoid / Starter relay / Fuel pump relay / Electronic fuel injection (EFI) system relay / Oil pressure sender / Oil pressure switch / Coolant temperature sender / Coolant temperature sensor / Engine overheat switch / Manifold air pressure sensor / Intake air temperature (IAT) sensor / Throttle position sensor (TPS) / Idle air control motor (IAC) / Idle speed control solenoid (ISC) / Knock sensor (KS) / Knock sensor module / Knock sensor amplifier / Engine control unit (ECU) / Engine control assembly (ECA) / Specifications
CHAPTER TEN / DRIVE UNIT Drive unit identification / Drive unit operation / Drive unit gear ratio / High altitude operation / Outdrive service precautions / Sacrificial anodes / Shifting and propeller rotation / Propeller / Drive unit / Universal joint service / Shift housing service / Lower gearcase / Drive unit pressure and vacuum tests / Specifications
CHAPTER ELEVEN / TRANSOM BRACKET Pivot housing / Bellows and water hose / Gimbal bearing and seal / Gimbal ring / Inner transom plate and bracket housing / Specifications
CHAPTER TWELVE / POWER TRIM SYSTEM Electrical trim system components / Hydraulic trim system components / Trim cylinder and hoses / Trim position sender / Filling and bleeding the trim system / Specifications
CHAPTER THIRTEEN / STEERING SYSTEM Safety precautions / Mechanical (manual) steering system / Power steering system / Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered: 1994 1995 1996 1997 1998 1999 2000 OMC 3.0GL 1994 1995 1996 1997 1998 1999 2000 OMC 3.0GS 1994 1995 1996 1997 1998 1999 2000 OMC 4.3GI 1994 1995 1996 1997 1998 1999 2000 OMC 4.3GL 1994 1995 1996 1997 1998 1999 2000 OMC 4.3GS 1994 1995 1996 1997 1998 1999 2000 OMC 5.0FI 1994 1995 1996 1997 1998 1999 2000 OMC 5.0FL 1994 1995 1996 1997 1998 1999 2000 OMC 5.0FSI 1994 1995 1996 1997 1998 1999 2000 OMC 5.0GI 1994 1995 1996 1997 1998 1999 2000 OMC 5.0GL 1994 1995 1996 1997 1998 1999 2000 OMC 5.7GI 1994 1995 1996 1997 1998 1999 2000 OMC 5.7GL 1994 1995 1996 1997 1998 1999 2000 OMC 5.7GS 1994 1995 1996 1997 1998 1999 2000 OMC 5.8FI 1994 1995 1996 1997 1998 1999 2000 OMC 5.8FL 1994 1995 1996 1997 1998 1999 2000 OMC 5.8FSI 1994 1995 1996 1997 1998 1999 2000 OMC 7.4GI 1994 1995 1996 1997 1998 1999 2000 OMC 7.4GL 1994 1995 1996 1997 1998 1999 2000 OMC 7.4GSI 1994 1995 1996 1997 1998 1999 2000 OMC 8.2GI 1994 1995 1996 1997 1998 1999 2000 OMC 8.2GL 1994 1995 1996 1997 1998 1999 2000 OMC 8.2GSI
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