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Suzuki 9.9-70 HP Four-Stroke Outboards, 1997-2000
Part #: B782
437 pages
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques
CHAPTER THREE / TROUBLESHOOTING AND TESTING
Outboard engine identification / Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system / Starting system / Charging system / Ignition system / Warning system / Fuses and wire harness / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Routine power head maintenance / Midsection maintenance / Gearcase maintenance / Storage preparation / Tune-up
CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment / Throttle cable and linkage adjustment / Shift cable and linkage adjustment / Carburetor synchronization (DF25 and DF30 models) / Pilot screw adjustment / Idle speed adjustment / Choke solenoid and choke linkage / Dashpot adjustment / Neutral-only start cable / Trim position sender / Trim tab
CHAPTER SIX / FUEL SYSTEM
Fuel system service precautions / Low pressure fuel pump / Silencer cover / Carburetor removal and installation / Carburetor overhaul / Fuel injection system
CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery maintenance
CHAPTER EIGHT / POWER HEAD
Flywheel / Power head removal/installation/repair / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and maintenance / Cylinder block assembly / Break-in procedure
CHAPTER NINE / GEARCASE
Gearcase shim selection / Gearcase shim adjustments
CHAPTER TEN / MANUAL STARTER
Manual starter
CHAPTER ELEVEN / HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection
CHAPTER TWELVE / REMOTE CONTROL
INDEX
WIRING DIAGRAMS
Models covered:
1997 1998 1999 2000 SUZUKI DF15
1997 1998 1999 2000 SUZUKI DF25
1997 1998 1999 2000 SUZUKI DF30
1997 1998 1999 2000 SUZUKI DF40
1997 1998 1999 2000 SUZUKI DF50
1997 1998 1999 2000 SUZUKI DF70
1997 1998 1999 2000 SUZUKI DF9.9
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