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Suzuki 2-225 HP Outboards (includes Jet Drives), 1985-1991 Part #: B781
648 pages
CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers
CHAPTER TWO / TOOLS AND TECHNIQUES
CHAPTER THREE / TROUBLESHOOTING Operating requirements / Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing (1985-1989 DT 2) / Transistorized ignition system (1990-on DT 2) / Pointless electronic ignition (PEI) component testing / Integrated circuit (IC) and Micro Link ignition systems / Fuel system (carbureted models) / Engine temperature and overheating / Engine
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Galvanic protection and bonding wires / Engine flushing / Tune-up
CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENT Engine timing and synchronization / Timing adjustment / Throttle adjustment / Throttle valve sensor adjustment / DT 225 EFI
CHAPTER SIX / FUEL SYSTEM Loss of high speed rpm (all DT 15) / Off idle lean conditions (1988 DT 30 and 1989 DT 65) / Fuel pump and filter / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Centerbowl carburetor (DT 4, DT 6; 1985-1987 DT 8) / Integral fuel pump carburetor (1988-on DT 8; 1985-on DT 9.9, DT 15) / Centerbowl single -throat carburetor (DT 20 through DT 85; DT115, DT140) / Centerbowl dual-throat carburetor (V4 and V6) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line, connector and primer bulb / Fuel injection system (DT 225 V6)
CHAPTER SEVEN / ELECTRICAL SYSTEMS Electrical connectors / Battery / Lighting system (1985-1986 DT 9.9, DT 15, DT 40) / Battery charging system / Electric starting systems / Starter motor / Magneto breaker point ignition (1985-1989 DT 2) / Breakerless transistorized ignition (1990-on DT 2) / PEI ignition / Integrated circuit (I.C.) ignition system / Micro Link ignition system (V4 and V6) / Ignition coil (all models) / CDI unit (all models)
CHAPTER EIGHT / POWER HEAD Engine serial number / Fasteners and torque / Flywheel / Power head
CHAPTER NINE / GEARCASE Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Pinion gear adjustment (1986-on DT 115, DT 140; V4 and V6) / Propeller shaft end play (DT 8 through DT 65 models only) / Clutch pushrod dimension
CHAPTER TEN / AUTOMATIC REWIND STARTERS Bendix starter / Overhead starter / Adjustment
CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM Hydraulic pump / Troubleshooting / Pump oil pressure test / Component replacement
CHAPTER TWELVE / OIL INJECTION SYSTEM System components / Operation / Low oil level warning light and buzzer / Oil flow sensor / Air/oil mixing valve / Oil pump service / Component replacement
CHAPTER THIRTEEN / JET DRIVES Maintenance / Water pump / Jet drive / Bearing housing / Intake housing liner
INDEX
WIRING DIAGRAMS
Models covered: 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 100 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 100 SUPER FOUR 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 115 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 140 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 15 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 150 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 150 SUPER SIX 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 175 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 2 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 20 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 200 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 200 EXANTE 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 225 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 25 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 30 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 35 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 4 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 40 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 55 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 6 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 65 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 75 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 8 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 8 SAIL 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 85 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 9.9 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 9.9 SAIL 1985 1986 1987 1988 1989 1990 1991 SUZUKI DT 90
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