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Suzuki 75 - 225 HP 2-Stroke Outboards (includes Jet Drives), 1992-1999 Part #: B779
491 pages
CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers
CHAPTER TWO / TOOLS AND TECHNIQUES Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques
CHAPTER THREE / TROUBLESHOOTING Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Warning systems / Oil injection system / Charging system / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection
CHAPTER FOUR / ROUTINE MAINTENANCE, LUBRICATION AND TUNE-UP Routine maintenance / Tune-up
CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT Shift cables and linkage / Throttle cable and linkage / Pilot screw / Idle speed / Choke solenoid / Throttle position sensor (TPS) / Oil pump linkage adjustment / Ignition timing
CHAPTER SIX / FUEL SYSTEM Carburetor / Intake manifold / Electronic fuel injection (EFI) system
CHAPTER SEVEN / ELECTRICAL AND IGNITION Starting system / Charging system / Ignition system / Warning system / Battery requirements
CHAPTER EIGHT / POWER HEAD Flywheel removal and installation / Break-in procedure
CHAPTER NINE / GEARCASE Gearcase operation / Gearcase removal and installation / Water pump / Gearcase disassembly / Shim selection / Gear pattern inspection
CHAPTER TEN / JET DRIVES Jet drive removal and installation
CHAPTER ELEVEN / MIDSECTION Clamp brackets
CHAPTER TWELVE / POWER TRIM SYSTEM Fluid filling / Air bleeding
CHAPTER THIRTEEN / OIL INJECTION SYSTEM Oil flow switch removal, inspection and installation / Bleed air from the system
CHAPTER FOURTEEN / REMOTE CONTROL
INDEX
WIRING DIAGRAMS
Models covered: 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT100 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT115 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT140 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT140 EFI 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT150 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT150 EFI 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT175 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT200 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT200 EFI 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT225 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT75 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT85 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT90 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI PU140 1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI PU85
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